 Wire
Drawing Die |
 |
products |
 |
 |
| Single Crystal Diamond
Dies Natural Diamond Dies Single Crystal Synthetic Dies Sizes available from 0.02 to 2.6 mm |
Polycrystalline
Diamond Dies(PCD Dies in brief) Sizes available from 0.05 to 25 mm |
Reduction Angle for different materials, sizes and area reductions
|
Area
% Reduction (%) |
Die Size (mm) |
Copper Al alloy |
Stainless steel
Copper plated steel |
Bearing(%) |
|
5~ 8 |
0.01~0.049 |
11° ±2° |
10° ±2° |
40%±10% |
|
8~11 |
0.05~0.099 |
13° ±2° |
11° ±2° |
40%±10% |
|
11~16 |
0.10~0.499 |
15° ±2° |
13° ±2° |
40%±10% |
|
16~22 |
0.50~2.499 |
17° ±2° |
15° ±2° |
35%±10% |
|
22~35 |
2.50~8.00 |
19° ±2° |
17° ±2° |
30%±10% |
|
Diamond Type |
Blanks Code |
Application size(mm) |
Standard Tolerance |
StandardCasing (mm) |
||
|
ADDMA Code |
Weilly Code |
|||||
|
NaturalDiamond
Dies |
|
<0.04 |
+0-0.0004 |
25x 6 |
||
|
0.04 ~0.059 |
+0-0.0005 |
25x 8 |
||||
|
0.06~0.39 |
+0-0.001 |
25x 8 |
||||
|
0.40~0.79 |
+0-0.002 |
25x10 |
||||
|
0.80~2.50 |
+0-0.003 |
25x12 |
||||
|
PolycrystallineDiamond Dies
|
D- 6 |
C |
0.05~0.50 |
+0-0.001 |
25x 8 |
|
|
D-12 |
S |
0.30~0.90 |
+0-0.002 |
25x10 |
||
|
D-15 |
B |
0.50~1.50 |
+0-0.002 |
25x12 |
||
|
D-18 |
A |
0.80~2.30 |
+0-0.003 |
25x12 |
||
|
D-21 |
M |
1.60~3.20 |
+0-0.004 |
30x15 |
||
|
D-24 |
L |
2.60~4.20 |
+0-0.005 |
30x15 |
||
|
D-27 |
I |
3.80~5.50 |
+0-0.010 |
55x24 |
||
|
D-30 |
H |
4.80~7.60 |
+0-0.010 |
55x24 |
||
|
D-33 |
X |
6.00~9.80 |
+0-0.015 |
60x28 |
||
|
D-36 |
Y |
8.00~20.0 |
+0-0.020 |
|
||
Other applications for diamond dies:| 1.Shaped PCD drawing Dies With more than 18 years of experience, we can provide not only round drawing Dies, but also a variety of shaped PCD drawing Dies for the metal bar and wire drawing. Commonly shaped dies include square, rectangle, triangle and hexagonal, and others are available based on customer’s request. |
|
||
PCD Shaped Dies |
Dimension
|
Applicable range |
|
MIN.(mm) |
Max.(mm) |
||
Square  |
S |
0.2 |
15 |
D |
. |
. |
|
R |
0.06 |
5 |
|
Rectangle  |
W |
0.4 |
15 |
H |
0.10 |
10 |
|
R |
0.06 |
. |
|
W／H |
. |
≦15 |
|
Triamgle  |
S |
0.5 |
10 |
H |
0.5 |
10 |
|
R |
0.06 |
2 |
|
Hexagonal  |
H |
0.4 |
20 |
R |
0.05 |
. |
|
D |
0.5 |
23 |
|
When you inquire shaped dies, be sure to inform the incoming wire dimension.
2. Nipple guides- for plastic coating of wire with concentricity within 0.005mm.
3. Tinning guide - With Titanium casing for tin coating, which has two standard casing sizes.
Size |
Diameter (mm) |
Thickness (mm) |
Under 0.399mm |
25 |
8 |
Above 0.400mm |
25 |
10 |
4.Stranding/Compact Dies-The available sizes ranging from 0.3mm up to 25mm are achievable depending on the availability of PCD material.
5.Wire guide for WEDM-For Mitsubishi, Sodick, Fanuc etc WEDM.
6.Extrusion Dies - For extrusion of ceramic rod and pen lead.
| WEILLY DIAMOND INDUSTRIAL CO.,LTD. | ||
| Address
: NO. 1.LANE 62,KUNG WU RD.LUNG-TAN HSIANG, TAO-YUAN HSIEN, TAIWAN,R.O.C. |
||
| TEL : +886-470-7155 ------FAX : +886-3-470-7162 | ||
| E-mail : weilly@ms5.hinet.net | ||
|